Valve body tbvechi aw 09g tf60sn 6speed automatic transmission valve body 09g325039a fit for audi vw jetta golf passat touran sharan 03up. Volkswagen engineers were also involved, in conjunction with aisin, in the development process for their vehicles and they gave it. Displays an exploded view location guide for individual valve trains. Revmax is the industry leader in both high performance and rebuilt oem replacement valve bodies. Automatic transmission valve 09g tf60sn 09g fits audi vw. The control valve handbook has been a primary reference since its first printing in 1965. Several electronic switches, solenoids and sensors, as shown in figure 2, are working in conjunction with the vehicles pcm or. For example, hydro plate made of highstrength steel, the friction clutch and steel discs feature increased thickness. Transmision automatica 09g tf60sn volkswagen jetta bora audi duration. Refer to figure 3 for solenoid identification and locations. Both are good options but the best option for you depends on the transmission problem, the year, make and model of vehicle, the mileage and the vehicle value. Ford motor company hasnt produced pictures of this valve body, and hasnt named the valves at the time of this writing figures 1117. The thm 440t4 is a fully automatic front wheel drive transaxle. Modification of the underbody paneling of the engine compartment.
Class 150 gate valves consist of a square joint in 2 and an oval one for all other sizes. Valve body the clutches and brakes shifting components are controlled by the valve body by means of hydraulically operated valves socalled shift valves. According to the owner of the vehicle the transmission was only. Compatible with vw audi 6 speed 09g master transmission rebuild seal overhaul kit o9g tf60sn sins tf60sn09g transmission solenoid kit fit 09g325039 wflnhb 6speed trans solenoid set 8 pcs fit for vw audi mini 2003on 09g tf60sn tf60sn. Transmission solenoid set 6 speed jetta, rabbit, passat, golfgti, tt, q7 09g. Hello everyone,i realize im new was a longtime lurker, finally joined up, but i am just dropping in to share my experience using the transgo shift kit part number sk o9d. Zf 6hp21 6hp28 rebuilt, updated transmission valve body. We strongly suggest having this gasket kit handy during anyall of these repairs. Use oe cover plates and screws to retain this valve train. I have owned my 2005 ctt since january 2014, and adore driving the car when i can pry it away from my wife, whom drives t. Aisin aw tf60sn, tf80sc, tf81sc, tr60sn accumulator. Fits all tf60sn s see more info 4f27e fnr5 servo bore repair kit.
Remove only the 12 valve body to case bolts that are identified in figure 59. Vw 09g tf60sn solenoids fix recondition repair upgrade shift kit. This kit can be modified to fit other variations of the aw 6speed applications by modifying the sleeve length. Sleeve piston with oring selective springs a b d c e tf80sc valve body. There are many different variations of the 09d valve body, therefore correct identification through vin match up or visual confirmation is essential in order to obtain the correct unit for your application. A hydraulic system which consists of the control valve body, pressurized by a vane type pump, provides the working pressure needed to operate the friction elements and automatic controls. Valve body layouts such as those seen in this catalog are. Jatco jf506e valve body pdf file is a manual jatco re5r05a valve body downloads at 42rle transmission valve body check ball 42rle jatco manual valve jatco manual valve book results.
The tf60sn transaxle uses a gear ratio sensitive system, requiring the correct transaxle interchange. By changing the oil and filter, the life of your automatic transmission will be dramatically extended. A clutch piston travel and free clearance test is required. Valve body, xtremeaction, full manual, prostreet, forward pattern, amc, chrysler, a904, 727, a998, a999, each. The detailed steps below correlate to the quick guide steps. Automatic transmission valve bodies torqueflite a904. Installing the wrong valve body will result in a lack of lubrication to the gear. Adaptation of the exhaust manifold due to the new engine position. This repair manual contains the general description, diagnosis and overhaul procedures necessary to repair, overhaul, or service the thm 440t4 overdrive automatic transaxle. This fifth edition presents vital information on control valve performance and. Tr60sn09d valve bodies now available, valve bodies to suit the tr60sn09d range as fitted to audi q7, porsche cayenne and volkswagen touareg. Transmission repair manuals re5r05a jr507e instructions. Valve body 09g tf60sn ipn4 15740a complete volkswagen 09g valve body without the two switches on the valve body 09g325039a. The shift valves are controlled by electromagnetic valves, which in turn are activated by automatic gearbox control unit j217.
Remove as much atf as possible from the bore and valve using brake clean or a substitute and let dry. Mar 09, 2015 this is the firs part of this video where we do a diagnostic on this transmission to find out where the problem is coming from. Replace oe boost assembly this kit includes an increased ratio boost assembly and strong pressure regulator valve spring. Aw6vwf1 large cans, remote cooler with switches part no. Wire harness retaining brackets will vary from model to model. This is a combination of a transmission control module and valve body configured as one unit. Transmission repair manuals 09k, 09g, 09 aw tf60 sn 61. Web to pdf convert any web pages to highquality pdf files while retaining page layout, images, text and. Volkswagen engineers were also involved, in conjunction with aisin, in the development process for their vehicles and they gave it the 09g09m designation. Part 3 you noticing, so pay close attention to where they belong. Sins tf60sn 09g transmission solenoid kit fit 09g325039. This manual contains the procedures necessary to diagnose, rebuild andor.
Free auto repair manuals online, no joke a free resource to get repair manuals online. Sonnax inspecting the 09g, tf60sn for manual valve bore wear. The pictures included here are the first to be published. In this issue of gears, were going to go through the valve body, tcm and solenoids of the jatco re5r05a. Assuming there is no excessive wear in the valve body and the linear solenoids are good, the clutch control valves on the valve body can be adjusted to correct these problems. Sonnax adjusting clutch control valves on aisin fwd 6speeds. All 09g valve bodies are road simulation tested before shipment with our inhouse superflow axiline valve body tester.
Repair manual for jf405e automatic trsnsmission free. This will resolve your flare concern if you do not have any other problems. Refer to figure 2 for valve identification and locations for the outer valve body. Tube buddy is my favorite free tool for growing my youtube channel.
Audi, jetta, passat, 09g09m atsg pdf online download. Honda cvt small cvt swra, m4va, mlya, slya aisin tf60sn, 09m more info. Information about rebuild transmission 09k,09g, 09 aw tf 60 sn 61 the transmission of tf60sn61sn has been developed for use with frontwheel cars which torque of engines doesnt exceed an indicator 280 newton of meters. Sonnax transmission products catalog canada wide parts. Automatic transmission parts for volvo xc90 for sale ebay. Remove the oe valve train, saving the oe spring and end plug retainer for reuse. One is the b1 brake band has been eliminated and replaced with a b1 clutch pack. Refer to figure 4 for check ball, retainer, locations, small parts locations and spring specifications. Valve body issues are primarily valve to bore wear concerns where fluid is leaking from one side of a valve spool to another side, which may cause a plethora of issues, some noticeable and some not.
During the first year, defective valve bodies will be replaced, free of charge. Thm 440t4 4t60 atsg automatic transmission service group. Introduction 1st printing audi, jetta, passat, march, 2010. Aisin warner tf60sn valve body vw, audi, mini cooper. Valve body identification please find below the valve body identification information of 09g tf60 sn aisin warner 6 speed. In the vast majority of cases, these problems result from one of two things. Sonnax quality valve body repairs, zip kit u660e u760e sk penetapan pelayanan inovasi puskesmas transgo shift kit 4l60e instructions.
Middle valve body rear cover tf80sc valve body twospool relaysignal valve locations figure 2 c2 relay valve c1 relay valve b1 signal valve main accumulator casting note. Installing the wrong valve body will result in a lack of lubrication to the gear train, causing catastrophic failure. This transaxle is referred to as the tf60sn, 09g, 09m, 6f21wa and in some overseas vehicles as 09k. The original design had a tendency to blow out causing the paper material to clog the valve body.
Output shafts adapted to the automatic transmission. Our repairs are essentially an upgrade for the 09g transmission in that they resolve the problems inherently present in the original manufacturers model. Volkswagen 09g 09k tf60 aisin warner 6 speed valvebody. Depending on the valve service it can be supplied flatface gasket with graphite or ptfe. We do not just go thru and replace what is bad on each specific valve body, instead, a standard protocol is followed that replaces all known failure prone. The k3 clutch pack was burned and it had gear ratio err.
Valve body retaining bolts may vary in length from model to model. This transmission had delayed engagements when hot. For audi vw jetta golf passat 200311 touran sharan 09g tf60sn valve body. It used to slipgrab from 12 and 23 so i went ahead and bought a rebuilt valve body from. The solenoid that regulates that clutch to apply is the n282 solenoid.
The 09g09m 6speed automatic transmission is installed in the following. This kit also contains the updated torlon check balls, and the small screens found inside some worm tracks. Remove the wire harness retaining brackets, as shown in figure 60. Free chilton manuals online you need a library card and youre all set. Technologies have developed, and reading 5hp24 valve body manual printable 2019 books could be far easier and easier. Insert manual valve in the bore so that about 12 of the large middle land is visible valve should be sticking out of valve body about 2 14. Just finished assembly of all the sub assemblies inside.
Mitsubishi f4a41, f4a51 valve body exploded views and identification of components technical. This is a small clip from a full rebuild video showing you what to look for and attend to in the rebuilding process of a 4l60e. Remanufactured 09g valve bodies street smart transmission. Body and bonnet gaskets the design of the body bonnetgaskets varies depending on the class of the valve. Thm 440t4 4t60 atsg automatic transmission service group pdf free online. It was released a few modifications of the gearbox, which differed in the weight of cars, for which. Jan 17, 2016 use pdf download to do whatever you like with pdf files on the web and regain control.
Extended body wiring harness for transmission control. In a consequence there was a modification of transmissions with six steps which intended for installation together with engines with a. Tf60sn 09g transmission oil valve body for volkswagen. The 09g uses linear valves attached to the solenoids, which have issues in terms of cross leaks or binding in the bore, causing the valve to hang up. General the valve body unit consists of the upper no. This means it makes adjustments based on how you drive, thereby learning your driving style. Tf60sn valve body figure 4 twospool relay valve locations.
Air intake duct with a connection for the suction jet pump. Accurate valve body identification is crucial as the styles do not interchange. Information about transmission re5r05a jr507e this modification of the gearbox has been specially enhanced for use on vehicles with powerful engines. First lets get a little background on these valve bodies and clutch control valves.
There are 4 styles of 09gk valve bodies that have large 1 diameter linear solenoid cans and 2 styles with small. Pdf document transgo sk a750 09g tf60sn transgo instructions jf011e chrysler cvt. Ltd is the manufacturer and developer of the front wheel drive tf60sn. Notice the locations of the checkballs and relief valve, and pay attention to when to insert the main pressure regulator retainer pin. Aisin aw tf80sc, tf81sc, tf 60sn vw 09g oversized threespool relaycontrolswitch valve kit part no. Aisin aw tf 60sn, tf80sc, tf81sc, tr60sn accumulator piston kit part no. All sonnax remanufactured valve bodies are backed by a limited lifetime warranty. This transaxle is very similar to the af406 transmission but with 3 very significant differences.
Tf60sn 09g transmission oil valve body for volkswagen, find complete details about tf60sn 09g transmission oil valve body for volkswagen,tf60sn 09g transmission,oil valve body for volkswagen,transmission valve body from auto shift lever supplier or manufacturerguangzhou transpeed auto technology company limited. Thurston county transmission can provide the engineering expertise you need to make sure your jettas transmission works smoothlyin all honesty, this means it will work better than new. Each revmax valve body has a predetermined protocol that is followed for each valve body type. Mini cooper tf60sn transmission repair, rebuild or. Valve body repair jf402e jf405e automatic transmission valve body repair jf402e jf405e. Volkswagen transmission repair, rebuild or replacement 09g. After the first year, valve bodies may be returned for repair or replacement, with the only cost to the customer being shipping charges. Tf60sn 09g valve body gasket kit cascade transmission parts. The tf60sn is used in the bmw mini cooper, volkswagen and audi vehicles. In other words, the computer for the transmission is mounted onto the valve body and is submerged in transmission fluid. Our example was in the middle of the 5 steps figure 12. Information about rebuild transmission 09k,09g, 09 aw tf60 sn 61 the transmission of tf 60sn61sn has been developed for use with frontwheel cars which torque of engines doesnt exceed an indicator 280 newton of meters. All 09g valve bodies are completely remanufactured.
If you are confident the k2 clutch drum ring sleeve is not leaking and you even have a remanufactured valve body on the transmission, back the n282 adjusting plug out 1. View, download or print these free layouts to help make your next rebuild the best one yet. Aisin aw tf80sc, tf81sc, tf60sn vw 09g oversized two. Ac refrigerant lines have been redesigned due to engine mounting change. This protocol insures that the customer gets the highest quality product each and every time. Free download books 5hp24 valve body manual printable 2019 we all know that reading 5hp24 valve body manual printable 2019 is helpful, because we can get enough detailed information online in the resources. Please contact sonnax remanufactured valve body technical product at 18662438829 for help with making the adjustments. None of these parts are interchangeable with one another. J405e kia picanto auto transmission internals j405e transmission. This comprehensive automatic transmission kit includes everything to service your 09g 6speed automatic transmission. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on.
Tofrdtf60b11,5 friction disc, inner teeth to fit for. Transaxle, which is a 6 speed, fully automatic and electronic controlled transaxle. Removing every valve from the valve body will make the. Repair manual for jf405e automatic trsnsmission free maktrans. Transgo shift kit for the aisin tr60sn o9d, my experience. It has lots of little parts that are going to get lost if you arent extremely careful. Buy the best transmission parts with fast free shipping to the us.
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